Custom Mailer Boxes - Foxo Packaging

Name: Custom Mailer Boxes that Deliver
Brand: Foxo Packaging

Product Overview

Mailer boxes aren’t just for shipping — they’re a popular choice for subscription boxes, PR packages, influencer kits, and gift sets because of their premium look and easy assembly.

Key Features

Fully customizable sizing and structure to fit your products perfectly
Full-Color Printing – Enhance your branding with vibrant CMYK & PMS printing
High-quality printing and finishing to showcase your brand beautifully
Easy-to-assemble, eco-friendly, and lightweightPerfect for subscription boxes, gift boxes, PR kits, and product launches
Available in premium materials for a luxurious presentation or corrugated for heavy-duty shipping

High-Quality Materials

We use premium materials to ensure your mailer boxes are strong, reliable, and visually appealing.

More Than +5000 Satisfied Clients Worldwide

Our Process

Seamless Packaging Solutions

Consultation

Discuss your requirements and design ideas.

Design & Proofing

Receive digital mock-ups and physical samples.

Production & Delivery

High-quality printing and timely delivery.

Mailer box materials and printing options

Product Specification

Box Style

Custom Mailer (Tuck-Top and Roll-End,

Dimension (L + W + H)

Custom Sizes Available

Quantities

No Minimum Order Quantity

Material

C1S, C2S, Kraft or Corrugated (single/double wall)

Printing

CMYK, PMS, Digital, or Offset Printing

Finishes

Gloss, Matte, Soft-Touch/Silk, Spot UV, Foiling, or Embossing/Debossing

Included Options

Die-cutting, Gluing, Scoring

Proof

Digital Mock-up, Physical Sample (on request)

Turnaround

5-10 Business Days (standard), Rush options available

Shipping

Shipped flat or pre-assembled

Stock Type & Thickness

Cardboard

We use cardboard material with the least environmental impact and minimizes waste generation.

Kraft

Kraft paper is a strong, durable and reliable material that is widely used across many different industries.

Corrugated

Corrugated material is easy to customize, cost effective and sustainable. It is also great for branding purposes.

Finishing Assortment

Foil Stamping

Decorate a wide range of your product packaging with our foil stamping.

Spot UV

Our high-gloss UV coating gives light and shine to cure the printed material's varnish.

Gloss

Our glossy finishing gives your packaging an extra layer of shine.

Holographic Foiling

Holographic foil diffracts light and reveals the colors of the rainbow at various angles.

Embossing

With our embossing technique, we transfer the finest details of your product on packaging.

Debossing

We use debossing technique to add unique graphics into your packaging.

Matte

With our matte finish, fingerprints and smudges will now be less visible on the packaging.

Soft Touch Lamination

We add additional layer of protection with soft touch lamination from toner chipping.

Frequently Asked Questions

What flute type is best?

E-flute is recommended for direct-to-consumer mailers as it balances strength with a slimmer profile. For heavier or bulk shipments, B-flute or double-wall options may be more suitable.

Can you print inside the box?

Yes. We offer full CMYK printing on both the inside and outside surfaces, with the option to add spot finishes such as foil, embossing, or soft-touch coatings.

Do you provide low-waste packaging options?

Absolutely. We offer right-sizing to minimize material use, kraft stocks for recyclability, and eco-friendly inks to support sustainability goals.

Is tape required for assembly?

Most of our die-cut mailers lock securely without tape. However, peel-and-seal strips can be added for extra security or return-ready convenience.

What is the minimum order quantity (MOQ)?

We support flexible runs, starting with pilot batches for new launches and scaling up to wholesale volumes for established retailers.

What is the standard lead time?

Typical production time is 10–15 business days after proof approval. Rush orders may be available depending on specifications and volume.